Hroth finishes ZIP System installation on east elevation (Photo: R.P. Murphy)

All Zipped Up: ZIP System Installation Complete

Hroth finishes ZIP System installation on east elevation (Photo: R.P. Murphy)
Hroth finishes ZIP System installation on east elevation (Photo: R.P. Murphy)

As it turns out, the snow-blizzard-cum-bomb-cyclone that hepped up meteorologists and newscasters, snarled traffic across the country, and added a decidedly wintery twist to the Christmas holiday for many across the country impacted us two totally opposite ways, one good, the other bad. Ever the optimist, I’ll launch with the glorious news: the icehouse rehabilitation is now officially weathered in. The ZIP System installation is complete, ensuring a weatherproof envelop around the months of winter work ahead. Hurrah!

The icehouse‘s original 2-ply T&G sheathing is now 100% encases in structural insulated panels, and all of the seams are taped. The ZIP System insulated panels appear to have served us well, and just in the nick of time. Although the worst of the weather, fortunately spared us.

The winter storm became a bomb cyclone on Friday as it tore through some of the country’s major cities… Atlanta, Boston, Chicago and New York are seeing wind gusts higher than 45 to 55 miles an hour, among other hazardous conditions. Buffalo was the hardest hit Friday, with wind gusts of up to 70 mph, said Greg Carbin, a meteorologist with the National Weather Service. Buffalo was ground zero, and “that’s where true blizzard conditions have been seen,” he said. (Source: Bomb Cyclone Strikes Major Cities as Temperatures Plunge

Although winds and snows fortunately were not a problem at Rosslyn, we did receive a lot of rain, rain, rain. But just barely completed ZIP System installation ensured that the icehouse was spared the damaging effects of driving rain, flooding, etc. Phew.

The photo essay below offers glimpse behind the scenes — Hroth, Matt, Pam, and Tony hustling to complete the ZIP System installation before the storm and before everyone headed off for Christmas vacation. And this brings me to the not-so-good news…

Hroth was planning to spend Christmas with his 91 year old father in California. Flights? Check. Packed? Check. All systems go? Check. But after driving 2 hours to the Albany International Airport on Thursday morning, he learned that his flights (and basically all incoming Southwest flights to Pasadena) had been preemptively canceled. After exploring options, Hroth accepted that he would be unable to celebrate Christmas with his family. He climbed back into his car and drove two hours back to Rosslyn.

Susan and I deeply lament Hroth’s unfortunate luck, especially because we’re well aware that departing earlier and postponing completion of the ZIP System installation would likely have permitted him to fly to California earlier. And so, we realize that prioritizing the weatherproof sheathing over vacation travel positively effected the icehouse rehab and adversely effected Hroth and his family. I am sincerely sorry.

Hroth begins ZIP System installation on east elevation (Photo: R.P. Murphy)
Hroth begins ZIP System installation on east elevation (Photo: R.P. Murphy)

ZIP System Installation Photos

In the photo above Hroth is just starting out with ZIP System installation on the east facade. Note the newly installed flashing and custom copper drip edge that helps weatherproof the building’s cladding with accurate design integration templated from Rosslyn’s other historic buildings.

Fast forward to progress on the southside.

ZIP System installation on south elevation (Photo: R.P. Murphy)
ZIP System installation on south elevation (Photo: R.P. Murphy)

The north and south facades were completely installed approximately two weeks (see “Zipping up the Icehouse” for a gallery and overview), so tackling the south and east elevations at once brings the project to completion. In the photo below Tony’s own weatherproofing gives a hint to how cold it was as the team raced the weather toward the finish line.

Tony and Hroth installing ZIP System insulated panels on east and south elevations of icehouse (Photo: R.P. Murphy)
Tony and Hroth installing ZIP System insulated panels on east and south elevations of icehouse (Photo: R.P. Murphy)

Panel-by-panel, Hroth and Tony zipped up the south and east elevations, knitting together the corners to ensure that the trim be be perfectly aligned and plumb.

ZIP System installation on south and east elevations (Photo: R.P. Murphy)
ZIP System installation on south and east elevations (Photo: R.P. Murphy)

Below, Hroth (foreground) and Tony (torso-less legs on ladder behind Hroth) finish nailing and taping the south facade Zip panels.

Hroth and Tony installing ZIP System insulated panels on east and west elevations of icehouse (Photo: R.P. Murphy)
Hroth and Tony installing ZIP System insulated panels on east and west elevations of icehouse (Photo: R.P. Murphy)

With the south side complete it was time to load up the nailgun and finish up the east side. In addition to the slightly blurry action shot of Hroth rebooting for the final push, the photo below offers an intriguing look both inside and outside the icehouse, inviting contemplation of how this same perspective might look early this summer.

Hroth 2/3 complete with ZIP System installation on east elevation (Photo: R.P. Murphy)
Hroth 2/3 complete with ZIP System installation on east elevation (Photo: R.P. Murphy)

Once the panels are fully secured, it’s critical to seal all of the seams with ZIP tape to fully weatherproof the sheathing.

Tony tapes ZIP System panels on east elevation (Photo: R.P. Murphy)
Tony tapes ZIP System panels on east elevation (Photo: R.P. Murphy)

Tony is ensuring that the sealing tape properly laps upper-over-lower seams to ensure proper water shedding both during the build and into the future once the building is redlaw in clapboard.

Tony tapes ZIP System panels on east elevation (Photo: R.P. Murphy)
Tony tapes ZIP System panels on east elevation (Photo: R.P. Murphy)

Getting close, Tony!

Hroth fitting final ZIP System panels on east elevation (Photo: R.P. Murphy)
Hroth fitting final ZIP System panels on east elevation (Photo: R.P. Murphy)

Hroth is scribing and installing the final triangular panels at the gable end on the east elevation. So close…

Hroth finishes ZIP System installation on east elevation (Photo: R.P. Murphy)
Hroth finishes ZIP System installation on east elevation (Photo: R.P. Murphy)

You can almost hear the Paslode nailer sinking those final nails through the paneling and into the icehouse’s street timbers.

Hroth puts the finishing touches on the ZIP System installation. All four elevations of icehouse are now weathered in! (Photo: R.P. Murphy)
Hroth puts the finishing touches on the ZIP System installation. All four elevations of icehouse are now weathered in! (Photo: R.P. Murphy)

I’ll wrap up this bittersweet installment with heartfelt thanks to the team for seeing this critical project through to completion to ensure that increasingly inclement weather (we are after winter solstice, after all) spares the icehouse AND similarly heartfelt regrets that Hroth has been stranded at Rosslyn, unable to join his family for the holiday.

That last photo above offers a fun glimpse from my future loft study, capturing Hroth as he concludes the ZIP System installation.

Zip-up Mashup

And, for good measure, a quick video commemorating this chapter.

https://www.instagram.com/reel/CmjmDZbhETV/?utm_source=ig_web_copy_link


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